3 min tool

Free Vehicle Health Check Template

Create a printable pass / advisory / fail health check report for a customer vehicle.

Useful for

  • Creating a quick vehicle health check report for a customer
  • Recording pass, advisory and fail findings during an inspection
  • Testing a health check format before moving reports into software

Example labour rate check

If weekly overheads are £850, technician cost is £650, target profit is £500 and there are 28 billable hours, the target labour rate is about £71.43 per hour.

Billable hours

28

Break-even

£53.57/hr

Target rate

£71.43/hr

Target profit

£500/wk

Vehicle health checks help customers understand what is safe, what needs watching and what needs attention now.

Use this free template for a simple printable pass / advisory / fail report. It runs in your browser and downloads a PDF. Nothing is saved to Mechanics Hub unless you sign up and use the full workshop system.

Want health checks saved against vehicles?

Mechanics Hub stores printable health checks against the client, vehicle and job, so the report stays in the workshop history and can support faults, reminders and invoices.

How to use the health check template

Add the customer, the registration, make and model, mileage and date. Each area starts as a pass: tyres and wheels, brakes, lights, wipers and washers, fluids under the bonnet, steering and suspension, exhaust and leaks, and road test notes. Change any area to advisory or fail and add a note.

Anything that needs attention before the car is driven goes in the urgent fault box, which prints in red at the top of the report. The PDF has space for customer and technician signatures.

Pass, advisory or fail: how to grade

Customers read the colour before the notes, so grade consistently. Decide your thresholds once and use them on every car.

GradeWhat it meansExample
PassNothing to report todayTyres with plenty of tread and no damage
AdvisoryWearing and worth watching or replacing soonTread above the legal limit but near your advisory threshold
FailNeeds attention nowTread below the legal limit, or a cut in the sidewall

Tyre tread: the legal minimum

The Highway Code sets the minimum tread depth for cars at 1.6mm across the central three-quarters of the tread, around the whole circumference of the tyre. In an MOT, tread below that is a dangerous defect.

Many garages advise customers before tyres reach the limit. Choose an advisory threshold, for example 3mm, and record the depth in millimetres for each tyre so the customer can see the trend between visits.

Mechanics Hub vehicle health check form with check type, customer, date, mileage, registration lookup, an urgent fault box and tyre tread depth boxes for each wheel
The health check in Mechanics Hub: an urgent fault box at the top and tread depth recorded in millimetres for each tyre.

Make advisories count

A health check is only useful if the customer understands it. Write notes in plain words, say what happens if the item is left and, where you can, show a photo.

If a customer declines recommended work, note it on the report and ask them to sign. It gives them a record to plan the cost and gives you a record that you told them.

Frequently asked questions

Does this free vehicle health check template save my data?

No. This public tool runs in your browser and creates a PDF. It does not save customer, vehicle or health check details to Mechanics Hub.

What should a vehicle health check include?

Most garages include tyres, brakes, lights, wipers, fluids, steering, suspension, exhaust, leaks and any road test notes. Use pass, advisory and fail so the customer can understand the result quickly.

How is this different from Mechanics Hub health checks?

The free template is for one-off printable reports. Mechanics Hub health checks are saved against the client, vehicle and job, can appear in history, and support the wider workshop workflow.

What is the legal tyre tread depth in the UK?

For cars, 1.6mm across the central three-quarters of the tread, around the whole circumference of the tyre. Tread below that is a dangerous defect in an MOT. Many garages advise customers well before tyres reach the limit.

What is the difference between an advisory and a fail?

An advisory is something wearing that the customer should watch or plan to replace soon. A fail needs attention now because it is unsafe or below a legal limit. Decide your thresholds once so every technician grades the same way.

Sources